CO preferential oxidation in a novel Au@ZrO₂ flow-through catalytic membrane reactor with high stability and efficiency

CO preferential oxidation (CO-PROX) achieves much interest as a strategy to remove trace CO in reformed gases for hydrogen utilization. Herein, we reported a novel Au@ZrO₂ catalytic membrane reactor by embedding gold nano-particles in ZrO₂ hollow fiber membrane for CO-PROX. The flow-through catalytic membrane exhibited high catalytic activity and oxygen selectivity, which gave a turnover frequency of 4.73 s⁻¹ at 60 °C, 2–3 times higher than conventional catalyst pellets. CO conversion of >95% was achieved over the catalytic membrane, which maintained great operational stability during 500-h operation even CO₂ and H₂O were added in the feed stream. The excellent catalytic performance of the flow-through catalytic membrane makes gold catalyst possible for practical application in the removal of CO from hydrogen.