Effect of spraying condition and material properties on the residual stress in plasma spraying

Xiancheng Zhang, Jianming Gong, Shandong Tu

Research output: Contribution to journalArticlepeer-review

19 Scopus citations

Abstract

The thermomechanical behavior and the distribution of residual stresses due to thermal spraying of NiCoCrAlY coating were studied by the thermomechanical finite element analysis. The effects of phase transformation due to solidifying process of coating particles, thickness and material properties of coating on the residual stresses were discussed. Results showed that residual stress decreases little with the stress relaxation due to the phase transformation. For the substrates with the same thickness, the residual stress increases with the increase of coating thickness. The state of residual stresses is related to the material properties of coating and substrate closely. The stress-induced failure model of coating is also discussed.

Original languageEnglish
Pages (from-to)149-153
Number of pages5
JournalJournal of Materials Science and Technology
Volume20
Issue number2
StatePublished - Mar 2004

Keywords

  • Coating
  • Finite element method
  • Phase transformation
  • Plasma spray
  • Residual stress

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