Electrical Lifespan Prediction of HVDC Relay Based on the Accumulated Arc Erosion Mass

Electrical lifespan prediction is one of the key problems for the designers of switching apparatus. It is of great necessity to develop empirical correlations between the design parameters and the electrical lifespan. In this paper, a novel method using the arc erosion mass as the prediction variable is proposed to predict the electrical lifespan of high-voltage direct-current (HVDC) relays. The arc current waveforms are measured, and the arc erosion mass during each breaking operation is calculated based on the relationship between the arc current and the arc erosion rate. The arc erosion mass is accumulated until it reaches a threshold value, which is determined by the electrical lifespan experimental results using HVDC products. It is found that the arc erosion mass linearly accumulates with the lifespan, which is very convenient in the electrical lifespan prediction. Experiments are carried out with a parameter-Adjustable device similar to the actual HVDC relay structure. Effects of two key design parameters, the arc-blowing magnetic field flux density and the contact breaking speed, of the electrical lifespan are investigated. The magnetic field flux density is changed in the range from 40 to 80 mT, and the breaking speed is varied from 0.85 to 1.3 m/s. The relationships between the lifespan and the magnetic field flux density as well as the breaking speed are regressively constructed. It is shown that the developed relationships can be used for HVDC relay electrical lifespan prediction.