From single tube to multi-channel configuration: Constructing nanofiltration membranes with superior adhesion strength on the ceramic support by interfacial polymerization

Ceramic membranes with multi-channel configurations exhibit superior mechanical strength, high packing density, and high separation efficiency, making them more suitable for industrial applications than single tube and hollow fiber membranes. However, the preparation of thin-film composite (TFC) membranes on multi-channel ceramic supports remains a challenge because of the poor compatibility between organic and inorganic materials and their special configuration. In this study, nanofiltration membranes with a stabilized structure supported by 19-channel ceramic membranes were successfully prepared with improved adhesion strength and dynamic interfacial polymerization. TFC membranes with different channels exhibited uniform microstructure and stable performance. Specifically, polyethyleneimine, which served as a polymerization reactant, can be tightly wound on the surface of ceramic membranes via hydrogen bonding and van der Waals forces during interfacial polymerization. Owing to the enhanced cross-linked network interactions between the support and separation layers, the adhesion strength was significantly improved. Consequently, the optimized membranes maintained excellent rejection to MgCl₂ of ∼94 % after the back-flush test under the pressure of 4 bar. Additionally, the multi-channel TFC membranes exhibited stable performance, with a pure water permeance of ∼14.9 LMH/bar and a molecular weight cut-off of 450 Da. When filtering sunset yellow for 10 h, the prepared membranes exhibited stable permeance and excellent rejection performance.