Improvement of municipal sewage sludge dewaterability by bioleaching: A pilot-scale study with a continuous plug flow reaction model

A plug-flow bio-reactor of 700 L working volume for sludge bioleaching was used in this study. The reactor was operationally divided into six sections along the direction of the sludge movement. Ten duration of continuous operation of sludge bioleaching with Acidibacillus spp. and 1.2 m³·h^-1 aeration amount was conducted. In this system, sludge retention time was 2.5 d, and the added amount of microbial nutritional substance was 4 g·L^-1. During sludge bioleaching, the dynamic changes of pH, dewaterability (specific resistance to filtration, SRF)of sewage sludge in different sections, the moisture content and moisture evaporation rate of dewatered bioleached sludge cake obtained by chamber filter press were investigated. The results showed that the SRF of sludge significantly decreased from initial 1.50×10¹³ m·kg^-1 to the final 0.34×10¹³ m·kg^-1. The wasted bioleached sludge was collected and dewatered by chamber filter press under the following pressures as 0.3 MPa for 4 h (2 h for feeding sludge, 2 h for holding pressure), 3 h (1.5 h for feeding sludge, 1.5 h for holding pressure), 2 h (1 h for feeding sludge, 1 h for holding pressure), and 1 h (0.5 h for feeding sludge, 0.5 h for holding pressure). Correspondingly, the moisture of dewatered sludge was reduced to 57.9%, 59.2%, 59.6%, and 63.4% of initial moisture, respectively. Moreover, the moisture content of bioleached sludge cake was reduced to about 45% and less than 10% if the cake was placed at 25°C for 15 h and 96 h, respectively. Obviously, sludge bioleaching followed by sludge dewatering using chamber filter press is a promising attractive approach for sludge half-dryness treatment in engineering application.