Insight into the role of thermal on the thermomechanical fatigue properties and microstructural damage mechanism of 316L stainless steel

The role of thermal cycling on the deformation behaviour and microscopic damage mechanisms of 316L stainless steel are clarified through isothermal fatigue (IF) and thermomechanical fatigue (TMF) tests under various temperature ranges. Corresponding microscopic damage mechanism is revealed based on the analysis of dislocation structure, plastic deformation, and crack initiation mode. Results show that the introduction of thermal cycling, as well as an increase in average temperature and temperature difference, result in the saturation of cyclic peak stresses, a decrease in fatigue life, and an intensification of dynamic strain ageing (DSA). Notably, under TMF loading at the same average temperature, there is a significant recovery process compared to IF. High-density dislocations transform into low-energy dislocation structures through cross-slip, indicating a pronounced recovery phenomenon. At large temperature differences and high average temperatures, the accumulation of dislocation tangles at grain boundaries and the formation of dislocation cell structures lead to severe incoherence in plastic deformation and the accumulation of damage. Furthermore, the introduction of thermal cycling and an increase in temperature differences also induce severe creep damage. It is observed that the dominant crack initiation mode changes from fatigue-dominated transgranular cracking to oxidation-induced intergranular cracking as the average temperature increases. Finally, a modified life prediction model is developed by incorporating thermal plastic strain energy to reflect the effect of thermal cycling on TMF behaviour.