Liquid hydrogen refueling stations: A review on process layouts, pump technology, and cold energy utilization

Jingcheng Yang, Yanbin Wang, Jiawei Wang, Jie Wu, Hao Wu, Wenbo Li, Tiehao Yu, Yisong Han, Wanzheng Lu, Zhixiang Xing, Juncheng Jiang, Shaowei Zhu, Mingzhe Xue, Cunman Zhang

Research output: Contribution to journalReview articlepeer-review

Abstract

Liquid hydrogen (LH2) storage and gaseous hydrogen (GH2) refueling stations have gained significant attention due to the lower energy consumption and cost of LH2 storage and transportation compared to GH2. However, a comprehensive review of the historical development and future trends of liquid hydrogen refueling station (LHRS) process layouts remains lacking, particularly from the perspectives of energy consumption and refueling costs. In addition, the core equipment unique to LHRSs—the LH2 pump—has not been systematically analyzed regarding factors affecting its stable operation. Moreover, there is no structured review on the utilization of cold energy released during LH2 vaporization. To address these gaps, this paper first examines the economic advantages of LH2 storage and transportation. Based on this foundation, it systematically categorizes LHRS process layouts according to different pressurization methods. The energy consumption of each pressurization strategy is compared, and the composition of refueling costs is analyzed. Notably, the LH2 pump contributes approximately 20 % of the total investment cost and 25 % of the operational cost. Subsequently, this study focuses on LH2 pump technology, identifying key factors that influence its stable operation and proposing corresponding management strategies. Finally, recent advancements in LH2 cold energy utilization are reviewed. Key challenges hindering its widespread application are discussed, along with the impact of policies on the large-scale deployment of LHRSs.

Original languageEnglish
Pages (from-to)260-280
Number of pages21
JournalInternational Journal of Hydrogen Energy
Volume137
DOIs
StatePublished - 12 Jun 2025
Externally publishedYes

Keywords

  • Cold energy utilization
  • Liquid hydrogen pump
  • Liquid hydrogen refueling station
  • Low energy consumption
  • Process layouts
  • Techno-economic

Fingerprint

Dive into the research topics of 'Liquid hydrogen refueling stations: A review on process layouts, pump technology, and cold energy utilization'. Together they form a unique fingerprint.

Cite this