Microstructural evolution of a novel TiN ceramic aerogel derived from the organic/inorganic hybrid with excellent anti-oxidation and thermal insulation property

Ceramic aerogels are promising candidates for high-temperature thermal resistance and thermal insulation materials. However, their application can be restricted by their brittleness when exposed to harsh conditions. Herein, this study has developed a novel synthesis process based on a sol-gel method and carbothermal reduction-nitridation to produce a porous TiN composite aerogel from an organic/inorganic hybrid. The resulting TiN displays a polyhedral particle size of around 30–60 nm with nanoscale pores. In addition, the TiN aerogel demonstrates a high BET-specific surface area of 653.42 m²/g and a very low thermal conductivity of 0.046 W/(m·K). Furthermore, the TiN aerogel composite displays a good thermal difference with no shrinkage and cracks of the morphology during the butane blazing torch at 1300 °C for 10 min under air environment, demonstrating its excellent thermal insulation property and anti-oxidation characteristics. The gas-solid reaction mechanism of TiN aerogel based on the Gibbs free energy calculations is also proposed.