Numerical simulation study on heat transfer and fluid performance of novel calcium carbide heat collection system

This article proposes a novel recovery system for the substantial waste heat from the hot calcium carbide (CA). The study employs numerical simulation to investigate the heat transfer performance of the heat collection system (HCS). The research explores the effects of outlet position, inlet velocity, and inlet temperature on the operational characteristics and heat transfer performance of the HCS. The results indicate that optimal heat transfer performance is achieved when the outlet position is at the center of the collector. Instantaneous efficiency (IE), exergy loss (EL), pressure drop (PD), and heat transfer coefficient (HTC) increase with the velocity, while effectiveness decreases with the velocity. The peak values for IE, effectiveness, and HTC are 28.22%, 29.69%, and 1212.45 W/(m²*K), respectively. The heat transfer performance of the HCS is highest when the inlet temperature is 280K. The proposed CA HCS holds significant importance for recovering waste heat from electric stone production, providing a theoretical basis for subsequent experimental work.