Stitching nanosheets of covalent organic frameworks to build aligned nanopores in nanofiltration membranes for precise ion separations

Embedding nanofillers into polyamide (PA) matrices is considered as a simple yet effective strategy for boosting the performances of thin-film nanocomposite (TFN) nanofiltration (NF) membranes. However, the NF performances are usually compromised by the inadequate interface compatibility between nanofillers and PA matrices as well as the anisotropic orientation of nanofillers. Herein, we propose a distinctive fabrication strategy for TFN membranes featuring excellent compatibility and highly-aligned microstructures. The reactive covalent organic framework (COF) nanosheets are chemically stitched at oil-water interfaces to form continuous nanofilms, and the PA matrices are then in-situ formed to encapsulate them, giving the TFN membranes. The stitched nanofilms contain two types of perpendicularly oriented pores: intrinsic apertures in COF nanosheets, and gaps among adjacent nanosheets. Together with the abundant reactive sites, the stitched nanofilms not only mediate the controllable synthesis of PA matrices, but also are covalently fused into the matrices. The aligned pores of the stitched nanosheets are capable of sieving salt ions, endowing TFN membranes with high separation precision and fast water permeation. This work demonstrates a strategy to control the orientation of COF nanosheets, which is highly desired in diverse fields not limited to membrane separation.