Synthesis of lead-free piezoelectric potassium sodium niobates for the preparation of anti-fouling KNN porous membrane

Potassium sodium niobates (KNNs) have garnered significant attention owing to their lead-free nature and potential for use in self-cleaning membranes. This paper presents the synthesis of (K_0.5Na_0.5)NbO₃ materials for the fabrication of porous membranes, which enable in situ ultrasonic resonance to effectively eliminate contaminants from the membrane surface. KNN powder was synthesized via solid-state reactions, and the membranes were prepared using conventional sintering techniques. The effects of ball-milling time and calcination temperature on the phase structure, pore size, permeance, flexural strength, chemical stability, and piezoelectric properties were comprehensively investigated. The optimal membranes exhibited an average pore size of approximately 300 nm, a porosity of 23 %, and permeance of 220 L m⁻² h⁻¹ bar⁻¹ at a sintering temperature of 1050 °C. A polarized electrical field with a strength of 1 kV/mm was applied to the membranes, resulting in an ultrasonic response of 20 mV at an excitation voltage of 20 V with a frequency of 200 kHz. Furthermore, the in situ anti-fouling performance was evaluated by conducting filtration tests on a 500 ppm oil-in-water (O/W) emulsion, demonstrating that the stationary flux increased by 46.7 % when subjected to an excitation voltage of 60 V.