Uniform cooling for concentrator photovoltaic cell by micro-encapsulated phase change material slurry in double-layered minichannels

The concentrator photovoltaic (CPV) systems often suffer high heat flux, leading to cell temperatures rising, which will affect its performance and reduce the service life. Double-layered minichannel heat sink (DL-MCHS) is an efficient cooling technology, which could effectively lower down the top temperature of CPV cell. Micro-encapsulated phase change material slurry (MPCS) is a novel type of latent heat functional fluid and has a good application prospect in the field of cooling. Therefore, MPCS flowing in the DL-MCHS, as the thermal management device was investigated for the cooling of CPV cell. Three configurations of minichannels, including staggered arrangement, parallel arrangement and dual unequal arrangement were compared and optimized. On the basis of optimization, the flow and heat transfer performance of MPCS with different concentrations in double-layered straight and wavy minichannels had been numerically studied. The results indicated that the lowest top temperature of dual unequal DL-MCHS obtained by counter arrangement could be reduced by 0.56 °C compared with the parallel arrangement at Re = 152. Both the ΔP and h were significantly influenced by concentrations. When Re reached 262, ΔP of 5 wt% MPCS in wave minichannel with 5 mm wavelength was 44 % larger than that of pure water in straight minichannel, which would consume more pumping power. However, the heat dissipation performance was improved significantly and Nusselt number in double-layered wavy minchannels also increased with the wavelength decreasing. Therefore, Performance Evaluation Criteria (PEC) was proposed to evaluate the overall performance, which was also greatly influenced by particle concentration and channel wavelength. After optimization, the highest PEC of MPCS in the wavy minichannel was achieved to 1.60. Because of the wavy minichannel with concave-convex structure, the obstacle of total thermal resistance became smaller for the wavelength decreasing. These findings of MPCS in minichannel can provide a good theoretical basis and engineering application in the cooling technology of CPV.