A SiC membrane resistance recovery methodology based on dynamically dust cake layer analysis

Filter cake-induced resistance is a significant contributor to energy consumption in dust filtration processes. This can be optimized by adjusting inlet gas composition, membrane characteristics, and back-flushing parameters. In this study, calcium carbonate (CaCO₃) dust with varying hygroscopicity was utilized to investigate the evolution mechanism of the filter cake on SiC membranes under different humidity conditions. The interacting force between particles and between the cake and membrane were analyzed to elucidate the fragmentation mechanism of the cake. It was observed that particles at higher relative humidity (increased RH from 40 % to 85 %) tend to form a more loosely packed cake (hydrophilic filter cake porosity and hydrophobic filter cake porosity increased from 70.8 % to 80.5 % and from 61.4 % to 69 %, respectively) with greater fragility (reduced cohesive force). This characteristic is advantageous for efficient backflushing operations. The strong adhesion between the filter cake and membrane hindered the recovery of the initial filtration resistance. For SiC membrane, the optimized back-flushing parameter is reservoir pressures of 0.2 and 0.15 MPa and pluse-jet intervals of 40 min to hydrophilic and hydrophobic dusts, respectively.