Characterization of liquid-liquid two-phase flow patterns and mass transfer coefficients in Human-shaped microchannels

Based on the principle of splitting and recombining, this study designed and fabricated millimeter-scale Human-shaped microchannels. The research focused on investigating the flow patterns and mass transfer characteristics of liquid-liquid two-phase flow within the Human-shaped microchannels. The experiment utilized a water and n-butanol system to investigate the flow behavior of liquid-liquid two-phase in the channel with a flow rate ratio of 1. When the total volumetric flow rate increases from 120 µl/min to 2400 µl/min, the flow pattern experiences slug flow, slug-droplet flow, parallel flow and non-steady flow patterns respectively. The study investigated the impact of factors including total flow rate, feed method, angle, curvature, channel width, phase ration extraction efficiency and mass transfer coefficients. The Human-shaped channel exhibited superior mass transfer performance compared to conventional microchannels due to its advantageous configuration. The higher the included angle is, the stabler the flow pattern within the channel, resulting in a better mass transfer performance. Furthermore, the absence of curvature is more favorable for achieving higher mass transfer efficiency. In the experiments, the overall volume mass transfer coefficient ranged from 0.007 to 0.1742 s⁻¹. This study can provide insights for the development and structural optimization of microchannels based on the split-recombine principle.