Improved electrocatalytic performance of Pd nanoparticles with size-controlled Nafion aggregates for formic acid oxidation

This work focuses on the effect of Nafion ionomer aggregation within the Pd catalytic electrode on electrocatalytic oxidation of formic acid. By a simple heat-treatment, the particle sizes of both Nafion ionomers in Nafion solution and congeries formed between Pd nanoparticles and Nafion ionomers in the catalyst ink decrease and their size distribution becomes narrow. Heat treatment of the catalyst ink leads to a significantly enhanced catalytic activity for formic acid oxidation on the Pd catalytic electrode. Such an enhancement is ascribed to the improvement in catalyst utilization verified by CO stripping voltammograms and to the decrease in charge-transfer resistance of oxidation reaction confirmed by impedance analysis. Typical XPS analysis shows that there are at least two kinds of Pd and S surface states within the catalytic electrode with the ink pre-heated at 25 °C and only one kind of Pd and S surface state at 80 °C, indicative of a better dispersion between Pd nanoparticles and smaller Nafion ionomers at a higher heat treatment temperature. Furthermore, the decrease in congeries size within the anode catalyst ink leads to a significant decrease in Nafion loading within the catalytic layer and a remarkable improvement in direct formic acid fuel cell's performance.