Multifunctional membranes with super-wetting interface and in-situ Fenton-like sites for efficient oil-in-water emulsion separation

The surge in oil-in-water (O/W) emulsions poses a threat to the ecological environment. Membrane separation technology can achieve complete O/W emulsion separation through size sieving; however, its efficiency is limited by membrane fouling. In this study, an efficient O/W separation membrane with passive and positive anti-fouling properties was fabricated using Fe₃O₄ functionalized attapulgite (ATP) nanofibers. The anti-fouling mechanism of the multifunctional membranes for the separation of various O/W emulsions was studied. During separation process, a hydration layer, which mitigates oil adhesion with binding energy as low as −169 kcal·mol⁻¹, forms on the interface of Fe₃O₄-ATP. When a cationic surfactant is present, positively charged oil droplets are attracted to the membrane surface, where they compress against each other, leading to demulsification and escape. Synergistic effects including electrostatic shielding, interaction energy, and steric hindrance were demonstrated through characterization and simulation. Our findings showed that the membrane exhibited a high filtration efficiency with an oil rejection of over 99 % and a steady flux of over 73 % of its initial value. After filtration, oil fouling degraded into smaller sizes and escaped from the membrane structure through the Fenton-like catalytic function of Fe₃O₄, resulting in a flux recovery ratio of up to 90 %. This study provides a reference for the construction of multifunctional membranes for efficient separation processes and advancing anti-fouling research on membrane interfaces.